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Solving Pharma Industry Challenges: 10 Ways Temperature Data Loggers Can Help

Adapt Ideations • Feb 23, 2023

In today's modern world, the pharmaceutical industry is essential for maintaining public health and welfare by delivering life-saving treatments and medications. Furthermore, the sector faces numerous difficulties that could adversely affect product effectiveness, reliability, and safety. In order to maintain the efficacy and viability of temperature-sensitive medications, adequate storage, and transportation of these substances present a challenge that calls for careful temperature monitoring and control. That's where temperature data loggers come in.


A temperature data logger is a compact, battery-powered device that records and maintains temperature data over a specified time period. In order to monitor and record temperature conditions, these sensors can be installed in refrigerators, freezers, shipping containers, warehouses and other temperature-controlled settings. The pharmaceutical industry may solve some of its most pressing challenges by employing temperature data loggers to ensure that temperature-sensitive medications are transported and stored appropriately, preserving their efficacy and patient safety.


In this blog, we will discuss 10 common problems faced by the pharmaceutical industry and how temperature data loggers can act as a solution. From ensuring compliance with regulations to reducing spoilage and waste, temperature data loggers are an essential tool for the pharmaceutical industry to maintain the quality and safety of its products.


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How Do Temperature Data Loggers Work?

Temperature data loggers monitor and record the temperature and other vital conditions of any asset, commodity, package, or cargo and their particular surroundings. In addition, it is usually used for perishable goods that are temperature-sensitive, such as vaccines, medications, and food & drinks.


The thermistors or thermocouples found in data loggers sense and record the temperature regularly. Additionally, it has a storage memory system in place where this data is kept.


Data loggers are often battery-powered, so data is recorded and relayed at regular intervals. Modern data loggers are lightweight, portable, cloud-connected, and simple to operate.


Both throughout the trip's transit phase and during storage, all data that was recorded can be seen. Data loggers can support a range of capabilities and technology such as USB cable plugin techniques, cloud-technology, RFID, IoT, API integration and a range of reporting systems. These data logger devices also record and report on other variables in addition to temperature, such as humidity, shock, tampering and numerous others.


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Top 10 Ways Temperature Data Loggers Can Solve Pharma Industry Challenges


The pharmaceutical industry is a crucial component of the healthcare system as it is responsible for developing, manufacturing, and distributing life-saving medications. As with any industry, its production and distribution processes are not immune from challenges. Moreover, these issues can result in higher costs for the industry, such as reduced profits and impacts to the quality and efficacy of drugs.   


Covid vaccines have suffered 30% spoilage in some cases due to cold chain breaches or challenges experienced with supply chain management during distribution. This rate of wastage can be easily reduced by using a data logger device that can detect when violations occur. Here are some other challenges of the pharma industry that temperature data loggers can solve.

1.    Drug Stability, Preservation, and Quality Control

Maintaining the quality of temperature-sensitive products is a critical concern for the pharmaceutical industry. A temperature data logger can accurately monitor the temperature during the storage and transportation of pharmaceuticals. This ensures that the drugs remain within the required temperature range to maintain their stability and effectiveness ultimately ensuring quality control and compliance has been maintained.


2.    Temperature Excursions During Transportation

One of the main problems faced by the pharmaceutical industry is ensuring that temperature-sensitive products remain within a specific temperature range during transportation. In the event of temperature excursions, a temperature data logger can quickly detect and alert stakeholders to prevent damage to the drug.


3.    Regulatory Compliance

The pharmaceutical industry is heavily regulated, and compliance with regulatory requirements is crucial for ensuring the safety and efficacy of products. Temperature data loggers can provide a comprehensive temperature history of a drug, which can be used to demonstrate regulatory compliance and reduce the risk of regulatory fines.


4.    Supply Chain Management

Managing the storage and distribution of temperature-sensitive products can be challenging for the pharmaceutical industry. A data logger device can help track the temperature of drugs throughout the entire supply chain, from manufacturing to delivery, to ensure that they are transported and stored under optimal conditions. Further, it would help pharmaceutical companies in providing valuable information for their inventory management processes.


5.    Cold Chain Management

The pharmaceutical industry relies heavily on the "cold chain" to maintain the stability and efficacy of temperature-sensitive products. For temperature-sensitive drugs, a temperature data logger can help ensure that the cold chain is maintained throughout the entire distribution process, from the manufacturer to the end user.


pharmaceuticals pills and tablets

6.    Monitoring Equipment Performance

The performance of temperature-controlled equipment, such as refrigerated trucks or reefer trucks and storage units, is crucial for ensuring the stability and efficacy of temperature-sensitive products. A temperature data logger can be used to monitor and record the performance of temperature-controlled equipment, providing valuable information for maintenance and repair.


7.    Real-time Monitoring & Improved Transparency

A temperature data logger can provide real-time temperature monitoring, which can be especially useful for critical shipments that require continuous monitoring. It can also provide a clear and transparent record of temperature conditions, which can help to increase trust and confidence in the pharmaceutical supply chain.


8.    Root Cause Analysis

In the event of a temperature excursion or other quality control issues, the pharmaceutical industry often needs to perform a root cause analysis to determine the cause of the issue and prevent it from happening again in the future. A temperature data logger can help to identify the root cause of the problem, allowing stakeholders to take corrective action and prevent similar issues in the future.


9.    Route Optimisation

The pharmaceutical industry often needs to optimise delivery routes to minimise costs and ensure timely delivery. A temperature data logger can provide valuable information for optimising delivery routes by allowing the monitoring of temperature-sensitive products during transit and also fulfilling OTIF demands.


10.  Better Decision Making

With accurate temperature data, pharmaceutical companies can make informed decisions about the transportation, storage, and distribution of their products, improving overall efficiency and reducing waste.


Read about - The Digitalisation Of The Pharmaceutical Cold Chain

How Might Adapt Ideations Assist Pharmaceutical Companies?

In conclusion, the pharmaceutical industry is facing several challenges, including strict regulatory requirements, rising costs, and increasing pressure to improve patient outcomes. Fortunately, we at Adapt Ideations provide a range of such devices that offer solutions to many of these challenges. For example with the use of KELVIN M300 and PIXEL W100, pharma companies can attain real-time monitoring of temperature and other vital conditions. View our full product range to learn more about temperature data logger devices.


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Awards & Recognition


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Best Temperature Monitoring Solution Provider


Awarded by India Biologics & Vaccines Outstanding Industry Awards 2022

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Adapt Ideations Recognised As A Supply Chain Leader


by Alcott Global on Supplify's Supply Chain Tech Map 2.0

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Technology Excellence in Cold Chain


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Related Articles.

02 May, 2024
Temperature-controlled logistics is a crucial aspect of global supply chains, particularly in the pharmaceutical industry. Maintaining the correct temperature during transportation is not just a logistical issue but also a critical factor in ensuring the safety and efficacy of life-saving vaccines and other temperature-sensitive products. As the demand for temperature-sensitive products like vaccines and biologics continues to surge, ensuring their safe transportation is paramount. Any deviation in temperature during transit can compromise the efficacy of these products, leading to significant financial losses and potential health risks. This blog delves into the evolution of temperature-controlled logistics, critical challenges faced in this sector, and groundbreaking innovations that address these challenges. With a focus on real-time monitoring through IoT solutions, we aim to showcase the advancements that contribute to the efficiency and compliance of global pharmaceutical supply chains. Evolution of Temperature-Controlled Logistics Temperature control has undergone a remarkable transformation in the last two decades. Stringent global regulations, customer demand for new temperature ranges, emerging markets with extreme temperatures, and the growing value of drugs like biologics have been essential driving forces. These factors have spurred the evolution of temperature-controlled logistics to meet the demands of a rapidly changing world. The landscape of temperature-controlled logistics is evolving, thanks to technological advancements. Trends include the growing availability of prequalified shippers simplifying the validation process, sophisticated supply chain services, a rising interest in reusable packaging, and advances in temperature-monitoring technology. These innovations contribute to the industry's ability to adapt and thrive in a dynamic environment. Temperature-controlled logistics involves managing the flow of products through a cold chain. Divided into food and pharmaceutical sectors, the global market size of cold chain logistics is projected to grow significantly. From USD 242.39 billion in 2021 to USD 647.47 billion by 2028, exhibiting a CAGR of 15.1%, the industry is expanding rapidly, reflecting its critical role in modern commerce. 3 Key Challenges in Temperature-Controlled Logistics Compliance Issues Stringent Regulatory Standards: Global temperature-controlled logistics operates within a framework of strict regulations set by health and safety authorities. Meeting diverse regulatory requirements across international borders poses a significant challenge for companies in this sector. Documentation & Reporting: Compliance involves meticulous documentation and reporting of temperature-sensitive shipments. Keeping up with the evolving documentation standards requires streamlined processes and robust systems. Validation & Qualification: Ensuring the validation and qualification of equipment and processes according to regulatory standards is an ongoing challenge. The need for continuous validation adds complexity and time constraints to logistics operations. Risks of Temperature Deviations Product Integrity: Temperature-sensitive products, especially pharmaceuticals and biologics, are highly susceptible to temperature deviations. Even brief exposure to temperature breaches during transit can compromise the integrity and efficacy of these products. Financial Implications: Temperature deviations can lead to significant financial losses for companies. Replacing or disposing of compromised products and potential legal repercussions contribute to financial challenges. Supply Chain Disruptions: Temperature deviations can disrupt the entire supply chain, leading to delays in product availability. This not only affects businesses but can have critical implications for healthcare providers and patients relying on timely access to medications. Security & Theft Concerns Value of Cargo: Temperature-sensitive cargo, such as pharmaceuticals, vaccines, and high-value perishable goods, can become a target for theft. The significant value of these products heightens security concerns throughout the supply chain. Vulnerability During Transit: The vulnerability of cargo during transit, particularly in unsecured areas, poses a constant risk. The potential for theft during transportation adds complexity to securing temperature-controlled shipments. Need for Tracking & Monitoring: Ensuring the security of temperature-sensitive cargo requires robust tracking and monitoring systems. Integrating security features, such as real-time location tracking and tamper-evident technologies, is essential to mitigate theft risks. In navigating the intricate landscape of temperature-controlled logistics, companies must address these multifaceted challenges to uphold compliance, safeguard product integrity, and ensure the security of valuable shipments. Innovative solutions, such as advanced monitoring technologies and comprehensive security measures, are crucial in overcoming these challenges and fostering a resilient and efficient supply chain.
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