Blog Post


How Temperature Data Loggers Benefit The Food & Beverage Industry

Adapt Ideations • Mar 09, 2023

Challenges within the food supply chain.


The primary challenge concerning food and beverage businesses, and associated logistics-related parties, face is how to get perishable items to clients in the right conditions at the right time to meet their needs.


The primary motivation that these companies have is to cater to customer’s demands before competitors can do so. Cold chain management must be meticulously handled in order for processes to be completed correctly and efficiently. Beginning with the procurement of these perishable commodities. Followed by the production and packing phase and finally, the logistics and delivery stage.


Now that’s a perfect plan, but in the real world, disruptions and challenges can regularly occur, especially within a cold chain. Throughout food operations there is a high probability of food waste at each stage owing to the complexity of cold chains.

That is one of the challenges constantly looking to overcome issues experienced within the food supply chain. To do this it’s possible that stakeholders within the supply chain could be looking for cutting-edge, inexpensive solutions to improve visibility. One of the best solutions to implement is a temperature data logger.

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Monitoring Your Assets.

Why Is Monitoring Required For Perishable Foods?

Food commodities such as vegetables, fruits, dairy products, meat, various types of seafood, and so on have a very short shelf-life period. Because of this, it is essential to keep these goods in a protected setting to extend their shelf-life over a longer period.


Despite a lot of effort, a high amount of these food items end up going to waste without ever being used due to cold chain breaches. As a result of this, the supply of these products becomes less than the demand for them. Therefore, pricing can skyrocket. Furthermore, a spike in inflation is observed as a domino effect, and the final consumer may not be able to purchase the goods due to excessive prices.


The monitoring component is the best tool to assist in accomplishing this goal. Starting at the beginning of the procurement process, it can be verified that the raw materials are maintained at the ideal temperature. Then there’s the production aspect followed by the last phase distribution. In many cases, one company’s supply chain could look vastly different to another businesses one depending on the products they manufacture and sell.


With food waste accounting for around 13.8% lost in supply chains from harvesting, processing, storage and transport, temperature monitoring has a significant role to play.

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How Are Temperature Data Loggers Helping The Food and Beverage Industry?.

 

You may wonder if there is a solution to challenges experienced within the industry from our above discussion. Let’s learn about how data loggers can benefit the industry in detail below.

1. Minimises The Possibility Of Perishable Food Waste

The challenge we discussed in the paragraphs above was how food assets can be impacted due to cold chain breaches. Perishable food can quickly become spoiled if they're not kept within the correct conditions specified. This is where track and trace technology becomes invaluable. This is because it can easily supply you with information on the temperature of the food items. Additionally, it will immediately notify you through SMS and e-mail alerts if it exceeds a pre-determined temperature threshold. This allows necessary action to then occur if possible and to also help identify where improvements need to be made within the cold chain.


2. Minimises Operational Costs Involved In Logistics

Cost savings within cold chains and warehouse storage can be possible with the use of asset tracking and monitoring. So, let’s see how it would happen earlier when a data logger device was not in use. Human intervention would have possibly been required to manually monitor the conditions across set intervals and periods. Then, reports would be prepared manually and then sent to all stakeholders.


With digital transformation and technological advancements, automating these repetitive tasks can be completed with the use of a temperature data logger. The device can automatically record all this data at customised intervals and transmit it to a cloud platform where all data can be viewed and allow reports to be downloaded.


3. Assists In Adhering To Food Compliance & Regulations

Almost every country has established standards for food safety and monitoring. In essence, they advise maintaining the food product at a specific temperature which must be maintained at all times. Furthermore, these environmental conditions need to be strictly monitored and recorded. In many cases regulatory authorities may also seek reports to be submitted to ensure compliance.


Temperature data loggers can be of use in this situation. These devices can continuously monitor vital conditions of perishable goods and maintain a record of the environmental conditions in which they are kept. Furthermore, automated reporting, OTIF compliance and storage are also possible with no additional effort.


4. Aids In Increasing Product Quality & Enhancing ROI

With a robust temperature data logger device in hand, you can reach the highest level of precision when monitoring your perishable assets. By doing so, you may be able to reduce the amount of food waste that occurs at various stages of the food supply chain. This is only achievable with high-quality temperature data loggers that meet your needs. In turn this will ensure products are kept within the correct conditions ultimately reducing waste leading to greater ROI.


5. Wireless Data Transfer & Cloud Accessibility

Modern data loggers for temperature have wireless technologies built in. Therefore, unlike USB devices, which must be inserted into PCs and laptops each time to view data, these data logging devices do not require that. Simply by connecting to Wi-Fi or using their cellular connection, these data loggers can transfer all of this data to a server. Furthermore, many innovators of track and trace solutions like Adapt Ideations provide their customers with secured-cloud portal access to easily view data.


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Way Forward.

 

Without a doubt track and trace solutions can positively impact the food and beverage industry allowing for a range of benefits to be achieved for businesses in this sector. Reach out to us today to discuss how our innovative solutions can meet your monitoring needs.


ADAPT's PIXEL Temperature Monitoring Device - Explained

Powerful and reliable, asset tracking and monitoring solutions.

Innovative monitoring solutions for high-value & temperature-sensitive assets.

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Awards & Recognition


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Best Temperature Monitoring Solution Provider


Awarded by India Biologics & Vaccines Outstanding Industry Awards 2022

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Adapt Ideations Recognised As A Supply Chain Leader


by Alcott Global on Supplify's Supply Chain Tech Map 2.0

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Technology Excellence in Cold Chain


Awarded at the 15th ELSC Leadership Awards


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02 May, 2024
Temperature-controlled logistics is a crucial aspect of global supply chains, particularly in the pharmaceutical industry. Maintaining the correct temperature during transportation is not just a logistical issue but also a critical factor in ensuring the safety and efficacy of life-saving vaccines and other temperature-sensitive products. As the demand for temperature-sensitive products like vaccines and biologics continues to surge, ensuring their safe transportation is paramount. Any deviation in temperature during transit can compromise the efficacy of these products, leading to significant financial losses and potential health risks. This blog delves into the evolution of temperature-controlled logistics, critical challenges faced in this sector, and groundbreaking innovations that address these challenges. With a focus on real-time monitoring through IoT solutions, we aim to showcase the advancements that contribute to the efficiency and compliance of global pharmaceutical supply chains. Evolution of Temperature-Controlled Logistics Temperature control has undergone a remarkable transformation in the last two decades. Stringent global regulations, customer demand for new temperature ranges, emerging markets with extreme temperatures, and the growing value of drugs like biologics have been essential driving forces. These factors have spurred the evolution of temperature-controlled logistics to meet the demands of a rapidly changing world. The landscape of temperature-controlled logistics is evolving, thanks to technological advancements. Trends include the growing availability of prequalified shippers simplifying the validation process, sophisticated supply chain services, a rising interest in reusable packaging, and advances in temperature-monitoring technology. These innovations contribute to the industry's ability to adapt and thrive in a dynamic environment. Temperature-controlled logistics involves managing the flow of products through a cold chain. Divided into food and pharmaceutical sectors, the global market size of cold chain logistics is projected to grow significantly. From USD 242.39 billion in 2021 to USD 647.47 billion by 2028, exhibiting a CAGR of 15.1%, the industry is expanding rapidly, reflecting its critical role in modern commerce. 3 Key Challenges in Temperature-Controlled Logistics Compliance Issues Stringent Regulatory Standards: Global temperature-controlled logistics operates within a framework of strict regulations set by health and safety authorities. Meeting diverse regulatory requirements across international borders poses a significant challenge for companies in this sector. Documentation & Reporting: Compliance involves meticulous documentation and reporting of temperature-sensitive shipments. Keeping up with the evolving documentation standards requires streamlined processes and robust systems. Validation & Qualification: Ensuring the validation and qualification of equipment and processes according to regulatory standards is an ongoing challenge. The need for continuous validation adds complexity and time constraints to logistics operations. Risks of Temperature Deviations Product Integrity: Temperature-sensitive products, especially pharmaceuticals and biologics, are highly susceptible to temperature deviations. Even brief exposure to temperature breaches during transit can compromise the integrity and efficacy of these products. Financial Implications: Temperature deviations can lead to significant financial losses for companies. Replacing or disposing of compromised products and potential legal repercussions contribute to financial challenges. Supply Chain Disruptions: Temperature deviations can disrupt the entire supply chain, leading to delays in product availability. This not only affects businesses but can have critical implications for healthcare providers and patients relying on timely access to medications. Security & Theft Concerns Value of Cargo: Temperature-sensitive cargo, such as pharmaceuticals, vaccines, and high-value perishable goods, can become a target for theft. The significant value of these products heightens security concerns throughout the supply chain. Vulnerability During Transit: The vulnerability of cargo during transit, particularly in unsecured areas, poses a constant risk. The potential for theft during transportation adds complexity to securing temperature-controlled shipments. Need for Tracking & Monitoring: Ensuring the security of temperature-sensitive cargo requires robust tracking and monitoring systems. Integrating security features, such as real-time location tracking and tamper-evident technologies, is essential to mitigate theft risks. In navigating the intricate landscape of temperature-controlled logistics, companies must address these multifaceted challenges to uphold compliance, safeguard product integrity, and ensure the security of valuable shipments. Innovative solutions, such as advanced monitoring technologies and comprehensive security measures, are crucial in overcoming these challenges and fostering a resilient and efficient supply chain.
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