Blog Post


Importance Of Food Industry Cold Chain Practices: Why We Need Them

Adapt Ideations • May 23, 2023

We have done a lot to make our lives more convenient therefore we rely heavily on convenience. In addition to this the food industry is significant to the economy as it can directly affect people's health. A substantial amount of money is spent on purchasing, processing, and transporting food products yet still, a large amount of wastage occurs due to a number of supply chain challenges such as cold chain breaches. All of these combined together highlights the importance of food products and how they are handled. 


As per recent studies by United Nations around, "14 percent of all food produced for human consumption is lost before it even reaches consumers." Such wastage can occur for various reasons however some common challenges are unsafe handling, a lack of a proper refrigeration system or breaks within the cold chain. 


For example, hot-house tomatoes may go through different temperature ranges before reaching end consumers in supermarkets. This demonstrates the complexity of food supply chains as several steps exist within the supply chain, usually handled by different parties for each process. If food products are not kept within the correct temperature ranges this can lead to the product being spoiled leading to higher amounts of food waste. While monitoring of products throughout distribution has a crucial role to play, automated monitoring within facilities is important to help maintain the quality of food products like milk, fruits, vegetables, meat, and fish, whilst in storage. 


In this blog, we will discuss how cold chains can impact various challenges of the food industry and how it can become more efficient.

What Is A Cold Chain?

 

The cold chain is the process of maintaining a temperature-controlled environment for perishable products from the point of production to the point of consumption. The term "food cold chain" refers to a collection of procedures used to ensure that perishable food products are maintained or stored at the ideal temperature range throughout the supply chain, from the moment of harvest to the final consumer at the point of sale. 


The global food cold chain market was estimated to be worth $149.43 billion in 2019, of which refrigerated storage is observed to be the fastest-growing segment owing to technological advancements.

Frozen Fish

Challenges Faced By The Food Industry 


The food and beverage sector faces multiple challenges that have an impact on the quality and safety of food items. The following are a few of the major obstacles: 


Spoilage & Food Waste 

Food waste and spoilage are two of the most significant issues the food sector deals with. It can occur due to various factors, such as inadequate storage, handling, and transportation conditions. Spoilage and food waste not only results in financial losses but can also have negative environmental impacts. According to the Food and Agriculture Organization of the United Nations (FAO), about one-third of the food produced in the world for human consumption is lost or goes to waste every year. 


Food Safety Concerns 

Food safety is a pressing concern in the food industry. Foodborne infections, which can be severe and even fatal, can be brought on by eating contaminated food products. According to the World Health Organisation (WHO), each year contaminated food causes an estimated 600 million illnesses and 420,000 deaths worldwide. Food safety issues can emerge for a variety of reasons, including inadequate temperature control during storage and transit. 


Supply Chain Management 

Supply chain management is another significant challenge in the food industry. The food industry's supply chain is complex, involving multiple stakeholders and processes. It can be difficult to manage the supply chain effectively, and any challenges experienced can affect the quality and safety of food products. Ensuring the timely delivery of fresh produce to the end consumer can be a difficult task without effective supply chain management and consistent visibility. 

The importance of Cold Chain temperature management

How Can Effective Cold Chain Management Help the Food Industry?

 


A. Ensuring Food Safety 


Temperature Control 


Temperature control is a critical aspect of cold chain practices. It involves maintaining the optimal temperature range during storage and transportation to prevent spoilage and maintain food quality. In addition, effective cold chain management helps ensure the safety of food products by maintaining the proper temperature during storage. The risk of contamination can be reduced by keeping the temperature within a certain range as it will also slow down the growth of bacteria and other microbes. Companies who handle cold chain operations can utilise temperature data loggers to help them monitor the temperature of their products in their entire facility. 


Reduced Spoilage 


Cold chain management can help reduce spoilage by slowing down the rate of food deterioration. It is achieved by maintaining low temperatures, which can prolong the shelf life of food products. 

 


B. Reducing Food Waste 


Longer Shelf Life 


Effective cold chain management can help reduce food waste by extending the shelf life of food products. Food commodities can stay fresh for longer periods when the right temperature is maintained during storage and transit, minimising the need for disposal due to spoiling. 


Preserving Nutritional Value 


The nutritional value of food products can also be preserved with the help of cold chains. The loss of nutrients resulting from oxidation and other chemical reactions can be reduced by maintaining the right temperature, ensuring that consumers receive high-quality and nutrient-dense food products. 


 

C. Increasing Operational Efficiency 


Improved Inventory Management 


By reducing the need for regular inspections and boosting the visibility of inventory levels, cold chains may assist in the improvement of inventory management. It can aid in waste reduction and guarantee that the proper quantity of food items is available when needed. 


Optimised Transportation 


By ensuring that food products arrive on time and in good condition, cold chain management may also help in the optimisation of transportation. Effective cold chain management can decrease transportation expenses and improve client satisfaction. 

Effective cold chain management can decrease transportation expenses

To Sum Up 


In conclusion, the importance of cold chain practices in the food industry cannot be overstated. Temperature monitoring and control are crucial in ensuring the safety and quality of food products during storage and transportation. To achieve this, temperature data loggers are the best mechanism as they provide real-time monitoring capabilities and alerts in case of any temperature fluctuations. 


With real-time monitoring and alert features, Adapt Ideations’ Pixel temperature data loggers are an excellent tool for maintaining the integrity of cold chains and warehouses. Businesses in the food industry must adopt such tools to maintain the integrity of their products and ensure customer satisfaction. By prioritising the implementation of cold chain best practices and utilising advanced monitoring technologies, you can ensure that food products remain safe and fresh from farm to fork.

Enquire to find out more about our innovative solutions and how they can be utilised at enquiries@adaptideations.com

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Innovative monitoring solutions for high-value & temperature-sensitive assets.

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Awards & Recognition


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Best Temperature Monitoring Solution Provider


Awarded by India Biologics & Vaccines Outstanding Industry Awards 2022

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Adapt Ideations Recognised As A Supply Chain Leader


by Alcott Global on Supplify's Supply Chain Tech Map 2.0

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Technology Excellence in Cold Chain


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Related Articles.

02 May, 2024
Temperature-controlled logistics is a crucial aspect of global supply chains, particularly in the pharmaceutical industry. Maintaining the correct temperature during transportation is not just a logistical issue but also a critical factor in ensuring the safety and efficacy of life-saving vaccines and other temperature-sensitive products. As the demand for temperature-sensitive products like vaccines and biologics continues to surge, ensuring their safe transportation is paramount. Any deviation in temperature during transit can compromise the efficacy of these products, leading to significant financial losses and potential health risks. This blog delves into the evolution of temperature-controlled logistics, critical challenges faced in this sector, and groundbreaking innovations that address these challenges. With a focus on real-time monitoring through IoT solutions, we aim to showcase the advancements that contribute to the efficiency and compliance of global pharmaceutical supply chains. Evolution of Temperature-Controlled Logistics Temperature control has undergone a remarkable transformation in the last two decades. Stringent global regulations, customer demand for new temperature ranges, emerging markets with extreme temperatures, and the growing value of drugs like biologics have been essential driving forces. These factors have spurred the evolution of temperature-controlled logistics to meet the demands of a rapidly changing world. The landscape of temperature-controlled logistics is evolving, thanks to technological advancements. Trends include the growing availability of prequalified shippers simplifying the validation process, sophisticated supply chain services, a rising interest in reusable packaging, and advances in temperature-monitoring technology. These innovations contribute to the industry's ability to adapt and thrive in a dynamic environment. Temperature-controlled logistics involves managing the flow of products through a cold chain. Divided into food and pharmaceutical sectors, the global market size of cold chain logistics is projected to grow significantly. From USD 242.39 billion in 2021 to USD 647.47 billion by 2028, exhibiting a CAGR of 15.1%, the industry is expanding rapidly, reflecting its critical role in modern commerce. 3 Key Challenges in Temperature-Controlled Logistics Compliance Issues Stringent Regulatory Standards: Global temperature-controlled logistics operates within a framework of strict regulations set by health and safety authorities. Meeting diverse regulatory requirements across international borders poses a significant challenge for companies in this sector. Documentation & Reporting: Compliance involves meticulous documentation and reporting of temperature-sensitive shipments. Keeping up with the evolving documentation standards requires streamlined processes and robust systems. Validation & Qualification: Ensuring the validation and qualification of equipment and processes according to regulatory standards is an ongoing challenge. The need for continuous validation adds complexity and time constraints to logistics operations. Risks of Temperature Deviations Product Integrity: Temperature-sensitive products, especially pharmaceuticals and biologics, are highly susceptible to temperature deviations. Even brief exposure to temperature breaches during transit can compromise the integrity and efficacy of these products. Financial Implications: Temperature deviations can lead to significant financial losses for companies. Replacing or disposing of compromised products and potential legal repercussions contribute to financial challenges. Supply Chain Disruptions: Temperature deviations can disrupt the entire supply chain, leading to delays in product availability. This not only affects businesses but can have critical implications for healthcare providers and patients relying on timely access to medications. Security & Theft Concerns Value of Cargo: Temperature-sensitive cargo, such as pharmaceuticals, vaccines, and high-value perishable goods, can become a target for theft. The significant value of these products heightens security concerns throughout the supply chain. Vulnerability During Transit: The vulnerability of cargo during transit, particularly in unsecured areas, poses a constant risk. The potential for theft during transportation adds complexity to securing temperature-controlled shipments. Need for Tracking & Monitoring: Ensuring the security of temperature-sensitive cargo requires robust tracking and monitoring systems. 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