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IoT and AI helping improve workplace safety

Website Editor • Dec 16, 2019

One of the biggest challenges faced within the workplace is the issue of workplace health and safety as ongoing training is required within most industries. All it takes is one simple mistake and a serious workplace accident can occur.

Work place accidents are at an all-time high. We are now faced with the potential of emerging technology in order to improve safety within workplaces. One of the biggest challenges faced within the workplace is the issue of workplace health and safety as ongoing training is required within most industries. All it takes is one simple mistake and a serious workplace accident can occur. 


IBM highlights states that 178 work related accidents occur every 15 seconds in a day. Sadly 2.78 million people die from accident or work-related diseases each year. Factors such as wellbeing, training, working conditions, safety of equipment and knowledge of using the equipment are linked to workplace accidents. The United States Department of Labour estimates that the annual costs of workplace health and safety injuries and diseases amount to USD 170 billion however this only accounts for the United States of America. IoT and AI are opening up a whole world of possibilities for workplace safety. 


IoT and AI work hand in hand unleashing its full potential to improve workplace safety. Industrial IoT refers to the interconnectedness of machinery, equipment and facilities in order to improve a number of operations. IoT Sensors have the potential to monitor the safety of employees and potential hazards. Some sensors can be programmed to even monitor levels of carbon monoxide, weather, temperature, pollutants and vibration to just name a few. Such benefits include improvements in costs, productivity, and an increase in workplace safety. 


To explain easily AI can defined as the use of robots and other devices with computational capabilities in order to perform cognitive or smart functions that humans would usually do alone. AI allows for data to be collected and analysed accordingly providing insightful analytics to the processes and tasks at hand. By combining this data with IoT principles, it can effectively allow for improved operational output while allowing for greater predictions to be developed thereby reducing risk and injuries within the workplace. 


Wearables have become the cornerstone for development of technology able to be used in improving workplace safety. Every day equipment has surprisingly been transformed into smart products ultimately enhancing every day safety. Wearables in the industry include equipment such as helmets, jackets, and watches. The sensors attached to these items then collect data linked to the worker’s wellbeing and the working environment. The possibilities of collecting such data is endless and has the potential to transform every day worker’s lives making way for greater workplace safety. 


The concept of sensors is about being able to take preventative action to decrease the likelihood of such incidents occurring. Sensor technology is becoming prominent in the manufacturing industry in order to predict unsafe conditions by relaying data in real time. Many companies are already creating solutions based on the problem of workplace safety. Consider for a moment how this could transform the industry you work in. 


Incorporating IoT and AI technology isn’t simply just to improve the immediate safety of workers. IoT and AI have other use cases including predictive maintenance. This first begun with the concept of IoT strategies allowing machinery to be measured, monitored and predictions to be made based on the health of the machines in real time. This is further enhanced by AI allowing workers to be notified when machine failures have occurred, predicting failures and when to schedule maintenance. This is able to be achieved by the data analysed from the machine in use which in turn is able to eliminate unnecessary maintenance and unpredictable downtime. 


One of the most dangerous tasks undertaken in the manufacturing industry is inspections of machinery. As you can imagine anything can go wrong in the blink of an eye. There are many machines that require inspections internally and externally significantly increasing the risk experienced by the inspector. Workers must always take care when inspecting machines, in addition to being thoroughly trained and skilled. Emerging technology is significantly transforming inspections for humans. It is now becoming possible for robots with IoT and AI capabilities to conduct inspections, which as you can imagine significantly increases safety for inspectors and other workers on the shop floor. The use of robots and their capabilities, will further help proactive maintenance and predictive maintenance processes to be developed. 


It’s no wonder why the manufacturing industry is starting to implement IoT and AI technology at such a rapid pace. The technology undeniably can enhance workplace safety greatly. It’s only a matter of time before almost every manufacturing company will implement such technology. The emerging technology is becoming increasingly important to assist in implementing greater risk management and increase worker’s safety. IoT and AI are allowing companies to make informed decisions based on the data collected. Consider for a moment, will companies be able to survive in the industry in the future without this emerging technology? 

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Temperature-controlled logistics is a crucial aspect of global supply chains, particularly in the pharmaceutical industry. Maintaining the correct temperature during transportation is not just a logistical issue but also a critical factor in ensuring the safety and efficacy of life-saving vaccines and other temperature-sensitive products. As the demand for temperature-sensitive products like vaccines and biologics continues to surge, ensuring their safe transportation is paramount. Any deviation in temperature during transit can compromise the efficacy of these products, leading to significant financial losses and potential health risks. This blog delves into the evolution of temperature-controlled logistics, critical challenges faced in this sector, and groundbreaking innovations that address these challenges. With a focus on real-time monitoring through IoT solutions, we aim to showcase the advancements that contribute to the efficiency and compliance of global pharmaceutical supply chains. Evolution of Temperature-Controlled Logistics Temperature control has undergone a remarkable transformation in the last two decades. Stringent global regulations, customer demand for new temperature ranges, emerging markets with extreme temperatures, and the growing value of drugs like biologics have been essential driving forces. These factors have spurred the evolution of temperature-controlled logistics to meet the demands of a rapidly changing world. The landscape of temperature-controlled logistics is evolving, thanks to technological advancements. Trends include the growing availability of prequalified shippers simplifying the validation process, sophisticated supply chain services, a rising interest in reusable packaging, and advances in temperature-monitoring technology. These innovations contribute to the industry's ability to adapt and thrive in a dynamic environment. Temperature-controlled logistics involves managing the flow of products through a cold chain. Divided into food and pharmaceutical sectors, the global market size of cold chain logistics is projected to grow significantly. From USD 242.39 billion in 2021 to USD 647.47 billion by 2028, exhibiting a CAGR of 15.1%, the industry is expanding rapidly, reflecting its critical role in modern commerce. 3 Key Challenges in Temperature-Controlled Logistics Compliance Issues Stringent Regulatory Standards: Global temperature-controlled logistics operates within a framework of strict regulations set by health and safety authorities. Meeting diverse regulatory requirements across international borders poses a significant challenge for companies in this sector. Documentation & Reporting: Compliance involves meticulous documentation and reporting of temperature-sensitive shipments. Keeping up with the evolving documentation standards requires streamlined processes and robust systems. Validation & Qualification: Ensuring the validation and qualification of equipment and processes according to regulatory standards is an ongoing challenge. The need for continuous validation adds complexity and time constraints to logistics operations. Risks of Temperature Deviations Product Integrity: Temperature-sensitive products, especially pharmaceuticals and biologics, are highly susceptible to temperature deviations. Even brief exposure to temperature breaches during transit can compromise the integrity and efficacy of these products. Financial Implications: Temperature deviations can lead to significant financial losses for companies. Replacing or disposing of compromised products and potential legal repercussions contribute to financial challenges. Supply Chain Disruptions: Temperature deviations can disrupt the entire supply chain, leading to delays in product availability. This not only affects businesses but can have critical implications for healthcare providers and patients relying on timely access to medications. Security & Theft Concerns Value of Cargo: Temperature-sensitive cargo, such as pharmaceuticals, vaccines, and high-value perishable goods, can become a target for theft. The significant value of these products heightens security concerns throughout the supply chain. Vulnerability During Transit: The vulnerability of cargo during transit, particularly in unsecured areas, poses a constant risk. The potential for theft during transportation adds complexity to securing temperature-controlled shipments. Need for Tracking & Monitoring: Ensuring the security of temperature-sensitive cargo requires robust tracking and monitoring systems. 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