Blog Post
Safe chemical handling shouldn’t lead to unexpected volatility of chemicals
Adapt Ideations • Jun 16, 2020
The complexity of chemical viability means that businesses must constantly monitor the chemicals during storage to ensure their effectiveness in use.
The chemical industry compromises of all companies that produce and convert raw materials into nearly 70,000 different products. The industry is not only limited to chemical operations we may be familiar with but encompasses a variety of different markets with one being the conversion of plastic into objects.
The safe and correct handling of chemicals is used across all industries, such as the food industry in the preservatives they use or the pharmaceutical industry in their creation of medications. The chemical industry plays a significant role in a variety of business sectors. Due to the volatility of the chemical industry, and its significant demand it is a very valuable industry. The chemical industry surpassed USD $765 billion in 2018, as stated by Select USA. The industry was also the second largest employer, with their employees working across a variety of sectors. Due to the radioactive nature of many chemicals and their abrasive ability to decompose hard materials, it is crucial that safe chemical handling is abided in the industry.
The viability of chemicals is also affected by multiple factors such as temperature, pressure levels and humidity depending on the type of chemicals. Combustible chemicals such as Ethanol and Butane must be stored and handled very differently to acidic chemicals such as Oxalic. These highly flammable chemicals can easily be triggered by a slight change in temperature and lead to disastrous results. The complexity of chemical viability means that businesses must constantly monitor the chemicals during storage to ensure their effectiveness in use.
In 2019, a chemical warehouse exploded causing massive toxic burns to many employees and destroying the warehouse, as reported by ABC News. Upon investigation by the Victorian Environmental Protection Authority (EPA), it was found that the chemicals were not properly stored, leading to overheating and the consequent explosion. The damage on the employees' bodies also concurred that some of the respiratory problems they faced, was a result of previous unsafe chemical handling.
The chemical industry is extremely volatile and must be handled and stored with extreme care. Businesses must be able to have continuous visibility into the warehousing of chemicals to ensure no deviations in temperature, humidity and pressure levels occur. Continuous environmental monitoring of spaces would greatly benefit the chemical industry as it would decrease costs associated with unviable chemicals, or warehouse accidents. The safe handling and warehousing procedures of chemicals must be complied with to also ensure the safety of all employees.
Adapt Ideations wireless temperature monitoring system PIXEL
offers a practical solution for the consistent monitoring of chemicals in warehouses. The smart wireless monitoring system monitors temperature, humidity and pressure levels. This system
empowers businesses in the chemical industry by offering holistic monitoring in warehouses and storage. Furthermore, Adapt Ideations smart wireless monitoring system also works with cold storages and chemicals that require cooler temperatures such as refrigerators and lab spaces. Adapt Ideations smart wireless monitoring system PIXEL
benefits businesses and employees in the chemical industry as it automates the collection of temperature, humidity and pressure values in warehouses, thus reducing unsafe chemical handling.
Contact us today at enquiries@adaptideations.com
to enquire about our smart wireless monitoring system and how it can empower your business.
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Temperature-controlled logistics is a crucial aspect of global supply chains, particularly in the pharmaceutical industry. Maintaining the correct temperature during transportation is not just a logistical issue but also a critical factor in ensuring the safety and efficacy of life-saving vaccines and other temperature-sensitive products. As the demand for temperature-sensitive products like vaccines and biologics continues to surge, ensuring their safe transportation is paramount. Any deviation in temperature during transit can compromise the efficacy of these products, leading to significant financial losses and potential health risks. This blog delves into the evolution of temperature-controlled logistics, critical challenges faced in this sector, and groundbreaking innovations that address these challenges. With a focus on real-time monitoring through IoT solutions, we aim to showcase the advancements that contribute to the efficiency and compliance of global pharmaceutical supply chains. Evolution of Temperature-Controlled Logistics Temperature control has undergone a remarkable transformation in the last two decades. Stringent global regulations, customer demand for new temperature ranges, emerging markets with extreme temperatures, and the growing value of drugs like biologics have been essential driving forces. These factors have spurred the evolution of temperature-controlled logistics to meet the demands of a rapidly changing world. The landscape of temperature-controlled logistics is evolving, thanks to technological advancements. Trends include the growing availability of prequalified shippers simplifying the validation process, sophisticated supply chain services, a rising interest in reusable packaging, and advances in temperature-monitoring technology. These innovations contribute to the industry's ability to adapt and thrive in a dynamic environment. Temperature-controlled logistics involves managing the flow of products through a cold chain. Divided into food and pharmaceutical sectors, the global market size of cold chain logistics is projected to grow significantly. From USD 242.39 billion in 2021 to USD 647.47 billion by 2028, exhibiting a CAGR of 15.1%, the industry is expanding rapidly, reflecting its critical role in modern commerce. 3 Key Challenges in Temperature-Controlled Logistics Compliance Issues Stringent Regulatory Standards: Global temperature-controlled logistics operates within a framework of strict regulations set by health and safety authorities. Meeting diverse regulatory requirements across international borders poses a significant challenge for companies in this sector. Documentation & Reporting: Compliance involves meticulous documentation and reporting of temperature-sensitive shipments. Keeping up with the evolving documentation standards requires streamlined processes and robust systems. Validation & Qualification: Ensuring the validation and qualification of equipment and processes according to regulatory standards is an ongoing challenge. The need for continuous validation adds complexity and time constraints to logistics operations. Risks of Temperature Deviations Product Integrity: Temperature-sensitive products, especially pharmaceuticals and biologics, are highly susceptible to temperature deviations. Even brief exposure to temperature breaches during transit can compromise the integrity and efficacy of these products. Financial Implications: Temperature deviations can lead to significant financial losses for companies. Replacing or disposing of compromised products and potential legal repercussions contribute to financial challenges. Supply Chain Disruptions: Temperature deviations can disrupt the entire supply chain, leading to delays in product availability. This not only affects businesses but can have critical implications for healthcare providers and patients relying on timely access to medications. Security & Theft Concerns Value of Cargo: Temperature-sensitive cargo, such as pharmaceuticals, vaccines, and high-value perishable goods, can become a target for theft. The significant value of these products heightens security concerns throughout the supply chain. Vulnerability During Transit: The vulnerability of cargo during transit, particularly in unsecured areas, poses a constant risk. The potential for theft during transportation adds complexity to securing temperature-controlled shipments. Need for Tracking & Monitoring: Ensuring the security of temperature-sensitive cargo requires robust tracking and monitoring systems. Integrating security features, such as real-time location tracking and tamper-evident technologies, is essential to mitigate theft risks. In navigating the intricate landscape of temperature-controlled logistics, companies must address these multifaceted challenges to uphold compliance, safeguard product integrity, and ensure the security of valuable shipments. Innovative solutions, such as advanced monitoring technologies and comprehensive security measures, are crucial in overcoming these challenges and fostering a resilient and efficient supply chain.
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