Blog Post


Utilising Smart Monitoring Systems to enhance the effectiveness and durability of cold chain medication

Adapt Ideations • Aug 10, 2020

The most common medications used are also some of the most temperature-sensitive medications on the market.

Temperature-sensitive pharmaceuticals require some of the most stringent cold chain management processes to ensure its effectiveness. Globe Newswire projects that due to the impacts of Covid-19 and rising health demands the pharmaceutical industry is expected to reach $1.310 billion by the end of 2020. Companies and governments globally are implementing some of the strictest regulations and compliance measures that ensures pharmaceuticals are handled and stored correctly throughout the supply chain.  


The most common medications used are also some of the most temperature-sensitive medications on the market. Vaccines, Glaucoma eyedrops, Asthma aerosols and Insulin which are the most commonly transported medications all require strict cold chain management including temperature monitoring (Tec4Med). Germany, Switzerland and the United States export a combined $206.1 billion of pharmaceuticals every year as reported by HowMuch in 2018. Logistics providers who transport pharmaceuticals must ensure they meet regulations and compliance measures that are in place. Pharmaceuticals may require different regulations that need to be met such as the temperature range that they must be kept in. This calls for greater automation and digitalisation of temperature monitoring during the supply chain including warehousing and transportation.


The delivery of pharmaceuticals doesn’t simply just involve transportation, as companies must also consider the storage of pharmaceuticals in warehouses. The safest way to store medication is out of direct sunlight and within a consistent temperature. As reported by NSW Health, cold chain medication such as vaccines must be consistently kept between 2–8 degrees to ensure its longevity and viability. The report also mentions how there are plans for more stringent temperature control measures to be put into place. By implementing innovative temperature monitoring systems in cold chain facilities, companies will be able to decrease cold chain breaches which result in temperature fluctuations. Freezing temperatures or heat can impact the durability of pharmaceuticals and even cause them to be no longer viable for use.


Implementing an innovative temperature monitoring system for cold storage can benefit numerous stakeholders within the supply chain. Such solutions can also allow data to be shared with various stakeholders ensuring that they have access to vital data allowing them to understand how products have been handled and stored throughout the supply chain. This can strengthen relationships between stakeholders such as pharmaceutical companies, manufacturers, suppliers and transport partners. Utilising a solution that collects data and sends alerts in near real-time ensures that if deviations from set parameters occur, they can be corrected as soon as possible. This improves visibility of products while in storage and can reduce unexpected costs associated with damage and waste.  


Adapt Ideations’ wireless environmental monitoring system PIXEL allows for automated temperature and humidity monitoring of cold chain facilities. The data logger provides companies with a holistic solution to automating temperature and humidity monitoring for cold storage of temperature-sensitive pharmaceuticals. Near real-time alerts are relayed back to the company if temperature and humidity violations occur from set parameters. Adapt Ideations’ temperature and humidity monitoring system PIXEL will greatly benefit the pharmaceutical industry as it ensures greater visibility of products and the conditions at which they are kept thereby safeguarding their quality.


Enquire today at enquiries@adaptideations.com to find out more about our environmental monitoring solution for cold storage.

Powerful and reliable, asset tracking and monitoring solutions.

Innovative monitoring solutions for high-value & temperature-sensitive assets.

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Awards & Recognition


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Best Temperature Monitoring Solution Provider


Awarded by India Biologics & Vaccines Outstanding Industry Awards 2022

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Adapt Ideations Recognised As A Supply Chain Leader


by Alcott Global on Supplify's Supply Chain Tech Map 2.0

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Technology Excellence in Cold Chain


Awarded at the 15th ELSC Leadership Awards


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02 May, 2024
Temperature-controlled logistics is a crucial aspect of global supply chains, particularly in the pharmaceutical industry. Maintaining the correct temperature during transportation is not just a logistical issue but also a critical factor in ensuring the safety and efficacy of life-saving vaccines and other temperature-sensitive products. As the demand for temperature-sensitive products like vaccines and biologics continues to surge, ensuring their safe transportation is paramount. Any deviation in temperature during transit can compromise the efficacy of these products, leading to significant financial losses and potential health risks. This blog delves into the evolution of temperature-controlled logistics, critical challenges faced in this sector, and groundbreaking innovations that address these challenges. With a focus on real-time monitoring through IoT solutions, we aim to showcase the advancements that contribute to the efficiency and compliance of global pharmaceutical supply chains. Evolution of Temperature-Controlled Logistics Temperature control has undergone a remarkable transformation in the last two decades. Stringent global regulations, customer demand for new temperature ranges, emerging markets with extreme temperatures, and the growing value of drugs like biologics have been essential driving forces. These factors have spurred the evolution of temperature-controlled logistics to meet the demands of a rapidly changing world. The landscape of temperature-controlled logistics is evolving, thanks to technological advancements. Trends include the growing availability of prequalified shippers simplifying the validation process, sophisticated supply chain services, a rising interest in reusable packaging, and advances in temperature-monitoring technology. These innovations contribute to the industry's ability to adapt and thrive in a dynamic environment. Temperature-controlled logistics involves managing the flow of products through a cold chain. Divided into food and pharmaceutical sectors, the global market size of cold chain logistics is projected to grow significantly. From USD 242.39 billion in 2021 to USD 647.47 billion by 2028, exhibiting a CAGR of 15.1%, the industry is expanding rapidly, reflecting its critical role in modern commerce. 3 Key Challenges in Temperature-Controlled Logistics Compliance Issues Stringent Regulatory Standards: Global temperature-controlled logistics operates within a framework of strict regulations set by health and safety authorities. Meeting diverse regulatory requirements across international borders poses a significant challenge for companies in this sector. Documentation & Reporting: Compliance involves meticulous documentation and reporting of temperature-sensitive shipments. Keeping up with the evolving documentation standards requires streamlined processes and robust systems. Validation & Qualification: Ensuring the validation and qualification of equipment and processes according to regulatory standards is an ongoing challenge. The need for continuous validation adds complexity and time constraints to logistics operations. Risks of Temperature Deviations Product Integrity: Temperature-sensitive products, especially pharmaceuticals and biologics, are highly susceptible to temperature deviations. Even brief exposure to temperature breaches during transit can compromise the integrity and efficacy of these products. Financial Implications: Temperature deviations can lead to significant financial losses for companies. Replacing or disposing of compromised products and potential legal repercussions contribute to financial challenges. Supply Chain Disruptions: Temperature deviations can disrupt the entire supply chain, leading to delays in product availability. This not only affects businesses but can have critical implications for healthcare providers and patients relying on timely access to medications. Security & Theft Concerns Value of Cargo: Temperature-sensitive cargo, such as pharmaceuticals, vaccines, and high-value perishable goods, can become a target for theft. The significant value of these products heightens security concerns throughout the supply chain. Vulnerability During Transit: The vulnerability of cargo during transit, particularly in unsecured areas, poses a constant risk. The potential for theft during transportation adds complexity to securing temperature-controlled shipments. Need for Tracking & Monitoring: Ensuring the security of temperature-sensitive cargo requires robust tracking and monitoring systems. Integrating security features, such as real-time location tracking and tamper-evident technologies, is essential to mitigate theft risks. In navigating the intricate landscape of temperature-controlled logistics, companies must address these multifaceted challenges to uphold compliance, safeguard product integrity, and ensure the security of valuable shipments. Innovative solutions, such as advanced monitoring technologies and comprehensive security measures, are crucial in overcoming these challenges and fostering a resilient and efficient supply chain.
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